Epoxy Coated Wire Mesh

Air Intake Systems operate in complex environments, facing challenges such as high-speed airflow impact, moisture corrosion, and high engine compartment temperatures. Epoxy Coated Wire Mesh, with its unique structural advantages, has become the preferred support material for Air Filters.

Why use Epoxy Coated Wire Mesh in intake systems?

1. Superior Pleat Support: Intake systems generate strong suction (negative pressure) during operation. The epoxy resin coating gives the wire mesh extremely high rigidity, acting as a robust skeleton to support the filter paper or non-woven fabric, preventing the filter media from collapsing or deforming under strong airflow, ensuring maximum filtration area.

2. Advanced Corrosion Resistance: Compared to ordinary galvanized mesh, the epoxy resin coating, applied through electrostatic spraying, forms a complete insulating protective layer on the surface of the wire. It effectively resists corrosion from moisture, salt spray, and chemical contaminants in the air, effectively preventing filter element rust and debris from entering the engine.

3. Excellent Formability

Despite its high rigidity, the epoxy-coated mesh performs exceptionally well during bending and pleating processes, without cracking or peeling. This characteristic ensures the integrity of the filter element's folded edges, reducing production scrap rates.

Applications in Various Intake Scenarios:

Automotive High-Flow Air Filters: Provides extremely low air resistance and strong support for modified and high-performance vehicles.

Gas Turbine Intakes: Serves as the first line of defense against large particulate impurities in large industrial equipment.

Heavy-Duty Equipment: Ensures the air filter remains stable under high pressure drops in dusty operating conditions.